Remal Alcast Secures AS9100D Certification, Boosting India's Aerospace Sector

MUMBAI, India – July 29, 2026 – Remal Alcast Pvt. Ltd., a leading Indian manufacturer of aluminium alloys, has announced a significant achievement that promises to reshape the nation's aerospace and defence supply chain. The company's billet manufacturing division has officially received the prestigious AS9100D certification, a rigorous international standard for quality management in the aviation, space, and defence industries. This certification, awarded alongside the ISO 9001:2015 standard, qualifies Remal Alcast to manufacture and supply high-grade aluminium alloys for mission-critical applications, marking a pivotal moment for both the company and India's strategic manufacturing goals.

The certification applies to the company's new, state-of-the-art integrated aluminium billet casthouse located in Vile Bhagad, Maharashtra. The audit was conducted by the globally recognized DNV Business Assurance USA Inc. under the Industry Controlled Other Party (ICOP) Scheme, confirming that Remal's processes meet standards technically equivalent to Europe's EN9100:2018 and Japan's JISQ9100:2016. This achievement positions the Mumbai-based firm as a credible, high-quality domestic alternative in a market historically dominated by foreign suppliers.

Bolstering National Self-Reliance

This development directly supports the Indian government's flagship 'Make in India' and 'Atmanirbhar Bharat' (Self-Reliant India) initiatives, which aim to reduce import dependency and build a robust indigenous industrial base, especially in strategic sectors. India has traditionally relied heavily on imports for specialized materials, with over 70% of its aerospace-grade materials sourced from abroad. This reliance creates supply chain vulnerabilities and represents a significant drain on foreign exchange.

By establishing a certified domestic source for critical aluminium alloys, Remal Alcast is helping to close this strategic gap. The government has been actively encouraging such developments through policies like the Defence Acquisition Procedure (DAP) 2020, which prioritizes domestically designed and manufactured products, and the publication of 'Positive Indigenization Lists' that ban the import of specific defence items to spur local production. Remal Alcast's new capability enables public sector undertakings like Hindustan Aeronautics Limited (HAL) and the Defence Research and Development Organisation (DRDO), as well as private defence contractors, to source essential raw materials from within India, enhancing supply chain security and fostering a more resilient national defence ecosystem.

"This certification strengthens the company's ability to serve the aerospace and defence sectors while supporting the Make in India and Atmanirbhar Bharat initiatives by building domestic capability in materials that have traditionally been imported," a company spokesperson stated in the announcement. This move is seen by industry analysts as a crucial step in transforming India from a major arms importer into a self-sufficient manufacturing hub.

Meeting Rigorous Global Standards

The AS9100D certification is far more than a procedural milestone; it is a testament to an organization's commitment to the highest levels of quality, safety, and reliability. While building on the foundation of ISO 9001:2015, the AS9100D standard introduces stringent additional requirements specific to the aerospace industry. These include advanced risk management, meticulous configuration and design control, product safety protocols, and robust measures for the prevention of counterfeit parts—all of which are non-negotiable for components used in aircraft and defence systems where failure is not an option.

Remal Alcast's success in meeting these demanding criteria is the result of a significant strategic investment, including a USD 50 million commitment to its new billet casthouse. Developed in collaboration with international experts Almex Inc., USA, and Swastik Furnaces Pvt. Ltd., India, the facility is engineered for precision, consistency, and material integrity. It is capable of producing a wide range of billets across the 2xxx, 3xxx, 4xxx, 5xxx, 6xxx, and 7xxx alloy series, covering everything from standard structural components to the high-strength, lightweight 7xxx series alloys essential for modern aerospace applications.

Parthiv Samir Rokadia, Managing Director of Remal, noted that the casthouse "represents our commitment to sustainable excellence and to nurturing India's next generation of casting and metallurgy talent." This focus on quality and innovation ensures that the alloys produced are not only domestically sourced but also globally competitive, ready for integration into sophisticated international supply chains.

Unlocking New Commercial Horizons

For Remal Alcast, achieving AS9100D certification unlocks significant commercial opportunities in the high-value aerospace and defence markets. It serves as a mandatory prerequisite for engaging with major original equipment manufacturers (OEMs) and Tier-1 suppliers, opening doors to long-term, high-value contracts that were previously inaccessible. The Indian aerospace component manufacturing market alone is projected to reach an estimated $21.5 billion by 2030, and Remal Alcast is now strategically positioned to capture a share of this rapidly growing sector.

The company has laid out an ambitious roadmap for growth. Having commenced operations with primary remelt aluminum homogenized billets, it plans to increase output to 4,500 tonnes per month and introduce customized alloy development capabilities by April 2026. This R&D focus is further underscored by a strategic collaboration with the Bhabha Atomic Research Centre (BARC) to develop critical alloys and advance metallurgical science within India.

Looking further ahead, the manufacturer plans to integrate an advanced scrap sorting system and renewable energy inputs by November 2026 to produce low-carbon billets, aligning with global sustainability trends and positioning itself as one of India's first sustainable billet producers. The final phase of expansion aims for a total capacity of 7,800 tonnes per month, or nearly 96,000 metric tons per annum, demonstrating a clear vision to scale its operations to meet rising domestic and potentially international demand.