PyroGenesis Secures Key Titanium Order for European Aerospace R&D

By David Patterson

MONTREAL, QC – February 23, 2026 – PyroGenesis Inc., a Montreal-based leader in plasma technology, has confirmed a pivotal first order for its specialized titanium metal powder with an undisclosed European Scientific Aerospace Research Organization. The deal marks a significant step for the Canadian company, validating its advanced manufacturing process for a critical application in one of the world's most demanding industries.

The contract involves the supply of “coarse” cut Ti64 powder, a specific titanium alloy, with a particle size range of 45-106 microns. This powder, produced by PyroGenesis’ proprietary NexGen™ plasma atomization system, is destined for use in an electron beam melting (EBM) process, a sophisticated form of 3D printing, to advance the client's aerospace research and development programs.

While the client remains anonymous for confidentiality reasons, it is described as a key player that collaborates with government bodies and leading aerospace companies to drive innovation across Europe. This order not only represents a new client for PyroGenesis but also its first sale of this particular particle size, signaling an expansion of its product capabilities.

The Technology Fueling Innovation

At the heart of this deal is PyroGenesis' leadership in plasma atomization, a process the company invented and patented. This method is widely considered the “gold standard” for producing the high-purity, perfectly spherical metal powders required for high-performance additive manufacturing, or 3D printing. The powders' exceptional flowability and packing density are crucial for creating strong, flawless components.

The company’s patented NexGen™ system is an upgrade to this process, distinguished by a two-wire simultaneous feedstock approach. This innovation reportedly allows for higher production rates and a narrower, more controllable particle size distribution compared to competing single-wire systems. For a process like Electron Beam Melting (EBM), the quality and consistency of the powder are paramount. EBM uses a high-energy electron beam to melt and fuse metal powder layer by layer in a vacuum, creating complex, fully dense parts that are nearly identical to traditionally wrought materials. The ability to supply powder precisely tailored to the 45-106µm range is critical for the success of these advanced R&D applications, which aim to produce lighter, stronger, and more intricate aerospace components than ever before.

“The order announced today is important for two reasons: i) not only is it the first contract with this very respected aerospace organization, but ii) it’s also the first contract for the specific particle size range of 45 to 106 microns,” said P. Peter Pascali, President and CEO of PyroGenesis, in a statement. “With this contract, we continue to methodically grow both our client base and the range of powders offered by the company.”

A Critical Connection in a Tense World

The strategic importance of this order extends far beyond a single commercial transaction. Titanium is officially classified as a critical mineral by Canada, the United States, and the European Union, which added it to its list in 2020. This designation reflects the metal’s indispensable role in high-tech sectors like aerospace, defense, and space exploration, coupled with significant supply chain risks.

Titanium's high strength-to-weight ratio and exceptional corrosion resistance make it essential for building modern aircraft and defense systems. Geopolitical tensions have magnified concerns over supply chain vulnerabilities. In December 2024, NATO formally designated titanium as a defense-critical strategic mineral, underscoring worries about over-reliance on non-allied nations for its supply. The United States, for instance, ceased domestic production of titanium sponge—the primary form of the metal—in 2020 and now imports over 90% of its supply, primarily from Japan.

In this context, PyroGenesis’ ability to produce high-quality, aerospace-grade titanium powder from a secure North American base is of immense strategic value. By providing a reliable source of this critical material, the company is not only supporting industrial innovation but also contributing to the supply chain resilience of Western nations. This order for a European aerospace entity highlights the global nature of these supply chain concerns and the demand for trusted partners in advanced materials production.

Tapping into a Multi-Billion Dollar Market

The deal positions PyroGenesis within one of the fastest-growing segments of the materials industry. The global market for titanium powder used in 3D printing is on an explosive growth trajectory, projected to surge from approximately $214 million in 2023 to $1.4 billion by 2032. The broader market for all metal powders in additive manufacturing is forecast to grow from $4.51 billion in 2025 to over $44 billion by 2035.

This growth is driven by the aerospace and medical industries, where additive manufacturing enables the creation of complex, lightweight parts that are impossible to make with traditional methods, reducing waste and lead times. The competitive landscape for plasma-atomized titanium powder includes major players like AP&C (a GE Additive company), Carpenter, and Tekna. However, PyroGenesis asserts that its patented NexGen™ technology provides a distinct competitive advantage in production efficiency and powder quality.

This latest order serves as a crucial validation point, demonstrating that the company's technology meets the stringent requirements of a premier European aerospace research body. It follows other recent successes, including a second order for one tonne of titanium powder under a U.S. supply agreement in January 2026. While the financial terms of individual contracts are often confidential, the company’s contract backlog stood at a healthy $54.4 million as of March 31, 2025. Despite a revenue decrease in the third quarter of 2025, PyroGenesis reported a 27% increase in annual revenue for fiscal year 2024 and significantly reduced its net loss, suggesting a positive trajectory as it commercializes its diverse technology portfolio. This methodical expansion into new particle sizes and key industrial sectors like aerospace underscores the company's strategy to capture a meaningful share of this burgeoning advanced materials market.