CLT Mats Power Grid Expansion: Sterling Solutions Builds Sustainable Path for Energy Future

Phoenix, AZ – As the United States embarks on a massive overhaul of its electrical grid, a critical, yet often overlooked, challenge is gaining attention: how to access construction sites efficiently and sustainably. Sterling Solutions, a leading manufacturer of Cross Laminated Timber (CLT) mats, is emerging as a pivotal player, providing a durable, eco-friendly solution that’s reshaping site access practices and enabling the rapid expansion of renewable energy infrastructure.

Sterling Solutions recently announced the production of its one-millionth TerraLam CLT mat, a milestone that underscores its growing influence in the construction and energy sectors. However, the company’s impact extends beyond mere production numbers. It’s driving a shift towards more sustainable materials and practices in an industry traditionally reliant on timber, composite, and even plastic mats.

The Grid’s Growing Pains – and a Site Access Bottleneck

The US is facing an unprecedented demand for transmission capacity. Analysts predict nearly 75,000 miles of new high-voltage lines will be needed by 2035 to integrate renewable energy sources and modernize aging infrastructure. This requires swift and efficient construction, but accessing remote and challenging terrain presents a significant hurdle. Traditional site access methods – particularly those utilizing bolted timber mats – are proving increasingly unsustainable and inefficient.

“The scale of these projects is unlike anything we’ve seen before,” says an industry consultant specializing in transmission construction. “Traditional access solutions are struggling to keep pace. The need for faster deployment and environmentally responsible methods is becoming increasingly urgent.”

CLT: A Sustainable Alternative

Sterling Solutions’ TerraLam CLT mats offer a compelling alternative. Constructed from sustainably sourced Southern Pine, these mats boast superior strength, lighter weight, and a longer lifespan compared to traditional options. Unlike bolted timber mats, TerraLam CLT mats require no metal hardware, allowing for easy on-site mulching at end-of-life and eliminating the risk of damaging construction equipment or the surrounding ecosystem.

“We’re not just selling a product; we’re offering a solution,” explained a Sterling Solutions spokesperson. “Our CLT mats are designed to minimize environmental impact, reduce construction costs, and improve project efficiency.”

Beyond Sustainability: Efficiency and Performance

The benefits of TerraLam CLT mats extend beyond environmental considerations. Their lighter weight translates to reduced freight costs – up to 50-60% less than traditional timber mats – and faster installation times. The mats’ smooth, nearly gap-free surfaces facilitate easier cleaning and minimize soil compaction.

“The weight savings are substantial,” says a construction project manager overseeing a major transmission line upgrade. “It impacts everything from fuel consumption during transport to the number of workers needed for installation. It really adds up.”

Innovation Drives Competitive Edge

Sterling Solutions hasn’t rested on its initial success. The company is continuously innovating to further enhance its products and meet evolving customer needs. Recent advancements include a patent-pending CLT enhancement method that dramatically increases the mats’ lifespan by reducing deterioration from moisture, heat, and wear.

This dedication to innovation is helping Sterling Solutions gain a competitive edge in a crowded market. While other companies offer access mats constructed from timber, composite materials, or even plastic, Sterling Solutions is positioning itself as a leader in sustainable, high-performance solutions. Competitors like Rig Mats of America and Legacy Mats also produce CLT mats, but Sterling distinguishes itself with certifications like PRG 320, SFI Source, Chain of Custody, DECLARE®, and a published Environmental Product Declaration (EPD).

A Supply Chain Under Strain

The demand for Sterling Solutions’ CLT mats is growing rapidly, driven by the surge in grid modernization projects. However, the company acknowledges that maintaining a reliable supply chain is a key challenge. “The entire construction supply chain is under strain right now,” says a logistics expert familiar with the industry. “Sourcing sustainable materials, managing transportation costs, and ensuring timely delivery are all critical priorities.”

Sterling Solutions is addressing these challenges by forging strong partnerships with its suppliers, investing in efficient manufacturing processes, and expanding its production capacity. The company recently announced a significant expansion of its Phoenix, Arizona facility to meet growing demand.

Looking Ahead

As the US continues to invest in its energy infrastructure, the demand for sustainable, high-performance site access solutions is only expected to grow. Sterling Solutions is well-positioned to capitalize on this trend, providing innovative products and services that help build a more resilient and environmentally responsible energy future. “We’re not just building mats,” concludes a Sterling Solutions representative. “We’re helping build a better tomorrow.”

With its commitment to sustainability, innovation, and customer satisfaction, Sterling Solutions is proving that it’s possible to build a thriving business while also protecting the planet. The company’s CLT mats are not just a product; they are a symbol of a new era in construction – one that prioritizes sustainability, efficiency, and long-term value.