Crusoe, Redwood Scale AI Compute with Repurposed Batteries

  • Crusoe and Redwood Materials are expanding their partnership to increase AI compute capacity by 7x.
  • The expansion involves scaling from 4 to 24 Crusoe Spark modular data centers on Redwood’s Sparks, Nevada campus.
  • The existing 12 MW / 63 MWh microgrid has achieved 99.2% operational availability since June 2025.
  • The project utilizes repurposed electric vehicle (EV) batteries and solar power, managed by Redwood Energy’s Pack Manager technology.

The partnership represents a significant shift towards sustainable AI infrastructure, addressing growing concerns about the energy consumption and environmental impact of large-scale AI deployments. By leveraging repurposed EV batteries, Crusoe and Redwood are demonstrating a potentially more cost-effective and environmentally responsible alternative to traditional data center power solutions. This model could become increasingly attractive as regulatory pressures and investor demand for sustainable practices intensify.

Cost Dynamics
The success of this model hinges on the continued availability of repurposed EV batteries at a cost that undercuts traditional energy sources for AI compute, and whether Redwood can maintain its competitive advantage in battery pack management.
Scalability Limits
While modularity enables rapid deployment, the reliance on repurposed EV batteries introduces potential supply chain constraints as EV adoption continues and the availability of 'second-life' batteries fluctuates.
Competitive Response
Other AI infrastructure providers will likely scrutinize this model and may attempt to replicate it, potentially intensifying competition and driving down margins for both Crusoe and Redwood.